160-200kW (215-270HP) Three Phase Variable Frequency Drive VFD AC Inverter Heavy Duty Motor Controller
Product Overview
Voltnex Power 160-200kW (215HP-270HP) Three Phase Variable Frequency Drive (VFD) AC Inverter is a high-power industrial motor control solution designed for large-scale machinery, heavy industry equipment, production lines and continuous-duty applications.
This high-capacity VFD series includes 160kW, 185kW and 200kW models, covering 215HP, 250HP and 270HP motor capacities, providing reliable speed control, efficient frequency conversion and stable torque output for demanding industrial environments.
Compared with medium-power VFD systems, the 160-200kW series adopts a larger industrial structure, typically designed with cabinet-type or large wall-mounted enclosure, independent power and control compartments, and forced air cooling systems to ensure reliable operation under high-load conditions.
Supporting global voltage standards including:
- 208V
- 220V
- 380V
- 400V
- 415V
- 440V
- 480V AC
Voltnex high-power VFD can be customized according to different countries, electrical systems and engineering project requirements.
It is widely used for:
- Heavy machinery
- Industrial production lines
- Large pumps
- Compressors
- Fans
- Mining equipment
- Steel processing equipment
- Factory automation systems
Voltnex Power provides professional VFD solutions for global distributors, engineering companies, machine manufacturers and industrial customers.
What Is a 160-200kW Industrial VFD?
A Variable Frequency Drive (VFD) is an intelligent electronic motor controller that adjusts motor speed by changing output frequency and voltage.
Large motors traditionally operate at fixed speed, which may result in:
- High energy consumption
- Large starting current
- Mechanical impact
- Difficult process control
A high-power VFD allows motors to operate according to actual production requirements.
The Voltnex 160-200kW VFD provides:
- Adjustable motor speed
- Smooth acceleration and deceleration
- Stable torque control
- Reduced startup impact
- Improved energy efficiency
- Extended motor service life
For heavy industrial equipment, VFD technology helps improve production stability and reduce operating costs.
Available Models & Power Range
| Model | Power Range | Motor Capacity | Typical Application |
|---|---|---|---|
| 160kW VFD | 160kW | 215HP | Heavy Machinery, Pumps, Industrial Motors |
| 185kW VFD | 185kW | 250HP | Production Lines, Automation Equipment |
| 200kW VFD | 200kW | 270HP | Large Industrial Motor Systems |
Key Technical Specifications
| Parameter | Reference Specification |
|---|---|
| Product Type | Three Phase Variable Frequency Drive / AC Frequency Inverter |
| Power Range | 160kW / 185kW / 200kW |
| Motor Capacity | 215HP / 250HP / 270HP |
| Input Voltage | 208V / 220V / 380V / 400V / 415V / 440V / 480V AC |
| Frequency | 50Hz / 60Hz |
| Control Mode | V/F Control, Vector Control Optional |
| Cooling Method | Forced Air Cooling |
| Protection | Over Voltage, Over Current, Overload, Short Circuit, Over Temperature Protection |
Heavy Duty Structural Design
The 160-200kW VFD adopts a large industrial enclosure design suitable for electrical rooms and control cabinet installation.
Main structural features:
- Large cabinet-style enclosure
- Independent power/control compartments
- Forced cooling ventilation system
- High-strength metal housing
- Industrial terminal connection design
- Easy maintenance access
This structure improves:
- Heat dissipation
- Electrical safety
- Installation reliability
- Long-term operation stability
Material & Manufacturing
| Component | Material / Design |
|---|---|
| Enclosure | Powder Coated Steel Cabinet for Industrial Protection and Long-Term Operation |
| Power Module | High Performance IGBT Power Module for Efficient Frequency Conversion and Stable Motor Control |
| Control Board | Industrial Grade PCB with Intelligent Control System and Reliable Signal Processing |
| Cooling System | Heavy Duty Cooling Fan System for Efficient Heat Dissipation Under High Load Conditions |
| Connection Terminal | Industrial Copper Terminal Design for Safe and Stable Electrical Connection |
| Internal Wiring | High Temperature Resistant Cable for Reliable Continuous Industrial Operation |
Voltnex uses industrial-grade components to ensure reliable performance in harsh working environments.
Dimensions & Weight Reference
| Model | Motor Capacity | Reference Dimension (H×W×D) | Weight |
|---|---|---|---|
| 160kW VFD | 215HP | 1000-1200 × 500-650 × 400-500mm | 130-180kg |
| 185kW VFD | 250HP | 1100-1300 × 550-700 × 450-550mm | 160-220kg |
| 200kW VFD | 270HP | 1200-1400 × 600-750 × 450-600mm | 180-250kg |
Application Industries
Heavy Machinery
Suitable for:
- Mining equipment
- Crushers
- Metal processing machinery
- Large mechanical systems
Factory Automation
Applications:
- Automated production lines
- Conveyor systems
- Industrial robots
- Smart manufacturing equipment
Pump & Compressor Systems
Used for:
- Industrial water pumps
- Air compressors
- HVAC systems
- Process equipment
Multiple VFD Array System
For large factories, multiple Voltnex VFD units can be integrated together.
Example:
Industrial Power Supply → Main Control Cabinet → Multiple VFD Units → Multiple Motors
Advantages:
- Expandable motor control system
- Centralized management
- Easier maintenance
- Flexible industrial deployment
Testing & Quality Inspection
Every VFD undergoes professional factory testing:
Electrical Testing
- Input voltage test
- Output frequency test
- Current load test
- Motor simulation test
Protection Testing
- Over current protection
- Over voltage protection
- Temperature protection
Reliability Testing
- Long-time operation test
- Cooling system test
- Component inspection
Project Applications
160kW VFD Mining Pump Project
Application:
Large industrial pumping system
Configuration:
160kW / 380V Three Phase VFD
Benefits:
- Stable pump control
- Reduced energy consumption
- Improved system reliability
185kW VFD Manufacturing Line
Application:
Automated production equipment
Benefits:
- Accurate speed adjustment
- Smooth operation
- Improved production efficiency
200kW VFD Heavy Industry System
Application:
Large motor drive platform
Configuration:
200kW / 480V VFD
Benefits:
- High torque output
- Continuous industrial operation
- Reliable heavy-load performance
Project Case Studies
Case Study 1: 160kW VFD for Industrial Water Pump System – Middle East
Customer Requirement
A large industrial facility in the Middle East required a reliable motor control solution for its high-power water pumping system. The customer needed stable operation under continuous working conditions while reducing energy consumption and improving pump control accuracy.
Solution Provided
Voltnex Power supplied:
- Model: 160kW Three Phase VFD
- Motor Capacity: 215HP
- Voltage: 380V AC
- Application: Industrial Pump Control
- Cooling Method: Forced Air Cooling
The VFD was integrated into the customer’s electrical control system to provide adjustable speed regulation and smooth motor operation.
Project Results
After installation:
✔ Improved pump speed control
✔ Reduced motor starting impact
✔ Lower energy consumption
✔ Increased system reliability
✔ Extended equipment service life
Case Study 2: 185kW VFD for Automated Production Line – Europe
Customer Requirement
A European manufacturing company required a high-power frequency converter for an automated production line. The system needed precise motor synchronization and stable operation during long production cycles.
Solution Provided
Voltnex Power supplied:
- Model: 185kW Variable Frequency Drive
- Motor Capacity: 250HP
- Voltage: 400V AC
- Application: Factory Automation Production Line
The VFD was installed in the industrial control cabinet and connected with the customer’s PLC automation system.
Project Results
The customer achieved:
✔ Accurate motor speed adjustment
✔ Stable production performance
✔ Reduced mechanical vibration
✔ Improved manufacturing efficiency
✔ Reliable 24/7 operation capability
Case Study 3: 200kW Heavy Duty VFD System for Mining Equipment – South America
Customer Requirement
A mining equipment manufacturer required a heavy-duty inverter system for large motor-driven machinery operating in harsh industrial environments.
The system required:
- High torque output
- Strong overload capability
- Continuous operation
- Reliable protection functions
Solution Provided
Voltnex Power provided:
- Model: 200kW Three Phase VFD
- Motor Capacity: 270HP
- Voltage: 480V AC Customized
- Installation: Electrical Room Cabinet System
The VFD was configured with heavy-duty protection functions for industrial environments.
Project Results
The final solution provided:
✔ Stable heavy-load motor operation
✔ Reliable startup performance
✔ Improved equipment control accuracy
✔ Reduced maintenance requirements
✔ Long-term industrial reliability
Typical Applications
Voltnex 160-200kW VFD solutions are widely used in:
| Industry | Application |
|---|---|
| Mining Industry | Crusher systems, conveyor equipment, ventilation systems and heavy-duty mining machinery |
| Water Treatment | Large water pumps, filtration systems and industrial water processing equipment |
| Manufacturing Industry | Automated production lines, factory machinery and industrial motor control systems |
| Steel Industry | Rolling machines, metal processing equipment and high-power industrial drives |
| Chemical Industry | Industrial mixers, compressors, pumps and continuous process equipment |
| Energy Industry | Large fans, pumps, auxiliary power systems and industrial energy equipment |
Price & Wholesale Supply
Reference factory price:
| Model | Factory Price |
|---|---|
| 160kW VFD | USD 5,000 – 8,000 / Unit |
| 185kW VFD | USD 6,000 – 9,500 / Unit |
| 200kW VFD | USD 7,000 – 11,000 / Unit |
Price depends on:
- Voltage specification
- Quantity
- Communication functions
- Cabinet design
- Customization requirements
Voltnex provides:
✔ Factory direct price
✔ OEM/ODM service
✔ Bulk wholesale supply
✔ Global export support
FAQ
Q1: What power range does this VFD support?
A: This series includes 160kW, 185kW and 200kW models, covering 215HP, 250HP and 270HP motors.
Q2: Can the VFD support 480V applications?
A: Yes. Customized 480V AC configurations are available.
Q3: Is cabinet installation available?
A: Yes. The VFD supports electrical room and industrial cabinet installation.
Q4: Can you provide OEM customization?
A: Yes. Voltnex supports OEM/ODM customization for voltage, functions and appearance.
Q5: Do you supply worldwide?
A: Yes. We provide global export service for industrial customers and distributors.
Our Commitment To You
📦 Global Fast Shipping
📞 24/7 Technical Support
📄 Datasheet Available Upon Request
🏭 OEM & ODM Manufacturing
🌎 Worldwide Industrial Power Solutions
Voltnex Power – Your Trusted China Manufacturer for 160-200kW (215HP-270HP) Three Phase Variable Frequency Drives, High Power AC Inverters and Heavy Industry Motor Control Solutions. We deliver customized VFD systems, factory direct supply and reliable industrial automation solutions worldwide.
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